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Industrial Scale Bioreactors / Fermenters I Series

The Bioreactors – Fermenters of the I Series are highly automated production fermentation systems, available from 250 liters up to 30 m3, fully customized.
The control system technology permits the linking of several units by ETHERNET, for the eventual connection to the supervision system.

LEAFLET

The Bioreactors – Fermenters of the I series are highly automated fermentation systems, available from 250 liters up to 30 m3, (8.8-1,060 cu. ft.), fully customized. The control system technology permits the linking of several units by ETHERNET, for the eventual connection to the supervision system.

This option is effective in case of installations on the line composed of different production units, also when complete production lines are realized, in which different parts can be placed in connection, thus being globally automated.

SBC-16 smart controller for pilot and industrial plants

Home page with Multi-level password protection.

Synoptic page with manual operation of all the actuators (pumps, valves etc.).

Controller page to easily view set points, current values and control mode, to set up customized PID (or use factory defaults) and alarm limits.

SBC-16 is able to manage different phases of the fermentation process: stand by phase for cleaning procedures or maintenance, fully automatic sterilization program (with media or empty), before cultivation (automatic phase after sterilization managing the pre-inoculum) and cultivation with control modes set up: set point maintenance, set point profiles and cascade.

Continuous trend graph representation to track, print and export data on up to 4 process and set point variables. Different dynamic zooms and configurations in a time frame that can be set interactively.

Producing set point profiles of the variables over time.

Pumps Configurator.

On line parameters calibration.

PID setting

USB connection for free data extracting.

Remote control for after sale assistance. 100% assistance from our office.

Possibility of saving several recipes for repeat usage.

Attribution to the variables of maximum and minimum values to act as alarm thresholds. SMS alarm service through internal modem.

Connection via Ethernet to other fermenters, connected instruments and supervision computers.

Print-out of hard copy of each screen.

Description Standard Optional
Vessel Stainless steel 316 L grain 240 Special alloys Mirror polished
Heating circuit Closed circuit, galvanized steel, heat exchanger for steam Stainless steel 316 L, electrical heater, heat exchanger for cooling circuits
Agitation Bottom drive by belt, double mechanical seal Top drive, Magnetic coupling
Mechanical seal Silicium carbide, glycerin lubricated Steam condensate lubricated
Stirrer Blade stirrers, baffles Airlift, draught tube
Inlet air Auto sterile filter, ceramic filter Separate filter, double filters, absolute filter, gas mixing station
Aeration Submerse aeration Surface aeration, bubble-free aeration
Ports Standardized lid and side ports Flexible location and number, special ports
Viewing glasses Longitudinal and lid viewing glass with illumination Flexible location and number
Exhaust air Ceramic filter Absolute filter, reflux cooler, foam destruction, incinerator
Inoculation Inoculation port Fixed piping, transfer concepts
Sampling Manual sampling valve Pneumatic valve, contained sampling valve, valve with steel bellow, cell-free sampling system
Harvest Manual harvest valve with steel bellows Pneumatic harvest valve, fixed piping, transfer concept
Media addition Needle connection through lid Dosage valve, coupling, fixed piping, transfer concepts
Sterilization Manual sterilization of auto sterile filter and exhaust air valve Automatic sterilization of auto sterile filter and exhaust air valve

  • Design and construction for a user-friendly and sturdy high-tech plant
  • Fulfils ASME and cGMP/FDA-regulations
  • Control system allows the linking of several units